US Army Advances 'Blackbeard' Hypersonic Missile to Transform HIMARS Capabilities
Startup Castelion to Deliver Lower-Cost Hypersonic Weapons by 2028
WASHINGTON — The U.S. Army has formally advanced the Blackbeard Ground Launch (GL) hypersonic strike missile into its Engineering and Manufacturing Development phase, allocating $25 million in the Fiscal Year 2026 budget to integrate the weapon system with the widely deployed High Mobility Artillery Rocket System (HIMARS).
The milestone marks a significant step toward giving U.S. ground forces a cost-effective hypersonic strike capability that could reach targets at ranges approaching 500 miles while traveling at speeds exceeding Mach 5.
Bridging the Hypersonic Gap
The Blackbeard GL is designed to fill a critical capability gap between existing conventional artillery and the Army's strategic Long Range Hypersonic Weapon (LRHW), known as Dark Eagle. While the LRHW can strike targets at ranges exceeding 2,700 kilometers, its high cost and complex logistics limit deployment frequency.
"The goal of Blackbeard GL is to deliver approximately 80% of the Precision Strike Missile (PrSM) Increment 4 capability at a significantly reduced cost," according to Army budget documents. The system emphasizes affordability and mass production to enable more frequent use in tactical scenarios.
Unlike the LRHW, which requires specialized launchers and infrastructure, Blackbeard GL is designed to integrate into existing Multiple Launch Rocket System Family of Munitions (MFOM) pods, making it compatible with both HIMARS and tracked M270 launchers with minimal modifications.
Startup Takes the Lead
The project is being developed by Castelion Corporation, a defense technology startup founded in 2022 by former SpaceX executives. The El Segundo, California-based company has secured over $100 million in private funding, including a $70 million Series A round led by Lightspeed Venture Partners in January 2025.
Castelion's rapid-iteration approach and vertically integrated manufacturing model represents a departure from traditional defense contracting. The company, which employs between 80 and 100 people, has already conducted numerous flight tests of experimental designs that resemble small ballistic missiles.
"With rising tensions in the Indo-Pacific, the United States and its allies need a non-nuclear deterrent capability," said Bryon Hargis, Castelion's co-founder and CEO, who previously served as SpaceX's director of government sales. "Affordable, mass-produced hypersonic long-range strike weapons are required to build a decisive combat power advantage."
Technical Capabilities and Timeline
The Blackbeard GL features seeker-based terminal guidance, allowing it to engage moving or concealed targets even in degraded conditions. Based on the Army's stated goal of achieving 80% of PrSM Increment 4's capability, the missile could potentially reach targets at ranges approaching 500 miles (800 kilometers).
Development will proceed in phases, beginning with a proof-of-concept flight demonstration using a modified air-launched design in early 2026. This will be followed by the fabrication of ground-based prototypes and a full-system live-fire test scheduled for 2027. Initial operational deliveries to Army units are planned for 2028.
The system's modular design allows commanders to select different payloads based on mission requirements, balancing range, cost, and target engagement needs. Integration with HIMARS will enable the system to carry multiple Blackbeard missiles per launch pod, though exact capacity remains classified.
Autonomous Future
Beyond HIMARS integration, Blackbeard GL is designated as the primary munition for the future Common Autonomous Multi-Domain Launcher (CAML), a new family of robotic launcher platforms under development. These uncrewed systems, based on the M1075 and Family of Medium Tactical Vehicles chassis, will feature autonomous resupply and waypoint navigation capabilities.
The Army envisions CAML platforms operating with reduced risk to personnel while expanding overall launch capacity. The combination of autonomous launchers and long-range hypersonic missiles could provide distributed strike capabilities across contested battlefields.
Strategic Context
The Blackbeard development comes as the U.S. military races to field hypersonic weapons amid growing competition from China and Russia, both of which have deployed operational hypersonic systems. The Army is simultaneously working to field its first strategic hypersonic weapon, the Dark Eagle LRHW, to an operational unit by the end of 2025.
Defense officials see hypersonic weapons as critical for overcoming advanced air defense systems and striking time-sensitive targets in heavily contested environments. The ability to maneuver at hypersonic speeds makes these weapons extremely difficult to intercept using traditional missile defenses.
"I think the sophistication of sensor fusion and track using AI and other techniques – I don't think we're going to be able to hide in any operational sense," warned Rob McHenry, Deputy Director of the Defense Advanced Research Projects Agency, during a recent conference. "And so what are the implications of that? You know, if you look historically, there are things like using speed and maneuverability."
Industry Disruption
The Blackbeard program represents part of a broader Pentagon push to engage non-traditional defense contractors and accelerate weapon development timelines. The Army's use of a sole-source Other Transaction Authority contract with Castelion reflects efforts to streamline acquisition processes and leverage commercial innovation.
Traditional defense giants like Lockheed Martin and Raytheon continue to dominate major hypersonic programs, including the LRHW and PrSM development. However, startups like Castelion are carving out niches by focusing on rapid prototyping and cost-effective production methods.
The success or failure of the Blackbeard program could serve as a model for future Army munition development efforts, potentially influencing how the service approaches rapid capability development in other domains.
Budget and Congressional Oversight
The Army's $25 million FY2026 request for Blackbeard falls under Project HX3, which has previously supported elements of the Dark Eagle program and HIMARS Extended Range Demonstration work. The funding will support software validation, system flight tests, and integration of the All Up Round and Canister into existing launch platforms.
Congressional defense committees have shown strong support for hypersonic weapon development, viewing the technology as essential for maintaining military superiority. However, some lawmakers have questioned the focus on advanced weapons amid broader military modernization needs and budget pressures.
The Army has built in what it calls a "clear off-ramp" should the technology prove immature, ensuring responsible stewardship of taxpayer dollars through the phased development approach.
As global tensions continue to escalate and hypersonic weapons proliferate, the Blackbeard program represents a critical test of whether innovative startups can deliver game-changing military capabilities at the speed and scale required for modern warfare.
This story will be updated as more information becomes available.
Sources and Citations
Primary Sources
- Trevithick, Joseph. "Blackbeard 'Cheap' Hypersonic Strike Missile Being Developed For U.S. Army." The War Zone, June 30, 2025. https://www.twz.com/
- U.S. Army Fiscal Year 2026 Budget Request. Department of Defense, 2025. [Referenced in original article]
Secondary Sources
- "Blackbeard GL hypersonic missile poised to supercharge U.S. Army's HIMARS." Defence Industry Europe, June 30, 2025. https://defence-industry.eu/a-game-changer-blackbeard-gl-hypersonic-missile-poised-to-supercharge-u-s-armys-himars-by-2028/
- "Breaking News: US Army plans to give HIMARS rocket launcher capability to fire Blackbeard GL hypersonic missile." Army Recognition, June 30, 2025. https://armyrecognition.com/news/army-news/2025/breaking-news-us-army-plans-to-give-himars-rocket-launcher-capability-to-fire-blackbeard-gl-hypersonic-missile
- "US HIMARS to go hypersonic with missiles flying faster than Mach 5." Interesting Engineering, June 30, 2025. https://interestingengineering.com/military/hypersonic-himars-us-army-missile-launcher
- "US Army eyes hypersonic missile for HIMARS." Defence Blog, June 30, 2025. https://defence-blog.com/us-army-eyes-hypersonic-missile-for-himars/
- "US Army Allocates $25 Million for Blackbeard Ground Launch Hypersonic Missile Development." SSBCrack News, June 30, 2025. https://news.ssbcrack.com/us-army-allocates-25-million-for-blackbeard-ground-launch-hypersonic-missile-development/
- "Hypersonic HIMARS: US Army turning its most advanced rocket launcher into Mach 5 beast." The Times Of Innovations, June 30, 2025. https://timesofinnovation.com/retail-news/hypersonic-himars-us-army-turning-its-most-advanced-rocket-launcher-into-mach-5-beast/
Company and Funding Information
- Castelion Corporation. Company website. https://www.castelion.com/ (Accessed June 30, 2025)
- Erwin, Sandra. "SpaceX veterans' hypersonic weapons startup secures $100 million." SpaceNews, January 29, 2025. https://spacenews.com/spacex-veterans-hypersonic-weapons-startup-secures-100-million/
- "Hypersonic Weapon Developer Castelion Raises $100M in Financing." GovCon Wire, January 30, 2025. https://www.govconwire.com/2025/01/hypersonic-weapon-developer-castelion-financing/
- O'Brien, Lucas. "Hypersonic weapon startup Castelion has first prototype missile test." Reuters, March 11, 2024. https://www.reuters.com/business/aerospace-defense/hypersonic-weapon-startup-castelion-has-first-full-weapon-test-2024-03-11/
Related Hypersonic Programs
- Judson, Jen. "Army will field its long-range hypersonic weapon by end of fiscal year." Defense News, February 26, 2025. https://www.defensenews.com/land/2025/02/26/army-will-field-its-long-range-hypersonic-weapon-by-end-of-fiscal-year/
- "Flash News: US Army to Field First Land-Based Variant of New LRHW Long-Range Hypersonic Weapon in 2025." Army Recognition, February 27, 2025. https://armyrecognition.com/news/army-news/2025/flash-news-us-army-to-field-first-land-based-variant-of-new-lrhw-long-range-hypersonic-weapon-in-2025
- "Hypersonic edge: US plans big launch in 2025, report finds." Bulgarian Military, March 1, 2025. https://bulgarianmilitary.com/2025/03/01/hypersonic-%D0%B5dge-us-plans-big-launch-in-2025-report-finds/
- "Report to Congress on Army's Long-Range Hypersonic Weapon." USNI News, May 2, 2025. https://news.usni.org/2025/05/02/report-to-congress-on-armys-long-range-hypersonic-weapon
- "Long-Range Hypersonic Weapon." Wikipedia, May 5, 2025. https://en.wikipedia.org/wiki/Long-Range_Hypersonic_Weapon
HIMARS Platform Information
- "M142 HIMARS." Wikipedia, May 30, 2025. https://en.wikipedia.org/wiki/M142_HIMARS
Additional Defense Industry Coverage
- "US HIMARS to be able to fire Blackbeard GL hypersonic missiles." Avia-Pro, June 30, 2025. https://avia-pro.net/news/amerikanskie-himars-smogut-nanosit-udary-giperzvukovymi-raketami-blackbeard-gl
Note on Sources: This list includes both primary source material (the original TWZ article and Army budget documents) and secondary reporting from defense industry publications. All web sources were accessed on June 30, 2025, unless otherwise noted. Some sources may contain overlapping information as this story has been widely covered across defense media outlets.