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Sunday, March 10, 2024
CCA Project seeks low-cost AI drones to bolster Air Force: Here are the companies competing for the opportunity | Fox News
A rendering of a notional sixth-generation crewed combat jet flying together with a trio of drones. Collins Aerospace
Everything New We Just Learned About The Collaborative Combat Aircraft Program
Major
new details about the U.S. Air Force's Collaborative Combat Aircraft
program emerged at the Air & Space Forces Association's recent
annual Warfare Symposium. This includes a clearer picture of the
effort's autonomy goals, aggressive production plans, and future
operational impacts. Though questions remain about the capabilities and costs
of these future uncrewed aircraft, the CCA program looks set to have a
number of disruptive impacts that could fundamentally reshape the Air
Force.
As it stands now, the Air Force is planning to acquire at
least 1,000 Collaborative Combat Aircraft (CCA) drones, and potentially
more, as part of an initial tranche known currently as Increment One.
Five companies – Boeing, General Atomics, Lockheed Martin, Northrop Grumman, and Anduril
– are currently working on Increment One air vehicle designs. Dozens of
additional firms are supporting the program through the development of
autonomous technologies, sensors and other mission systems, command and
control capabilities, and more. A down-select on the air vehicle side of
the first increment, from the initial five contractors down to two or
three, is expected later this year. The goal is to have a CCA design actually in production by 2028.
The Air Force also expects formal work on a second batch of CCA drones, known as Increment Two,
to kick off in the 2025 Fiscal Year. This second phase of the program,
the core requirements for which are still largely undefined, could
include foreign participation. The Air Force is already collaborating
actively with the U.S. Navy and Marine Corps on various aspects of the
CCA program and relevant technologies, including the ability to exchange control of the drones seamlessly
between services during future operations. There are plans to bring
U.S. Special Operations Command (SOCOM) into this inter-service
partnership later this year, as well. You can read more about all of
this here.
Capabilities And Cost
The Air Force has so far provided limited details about the requirements and cost projections
for the Increment One CCAs. From what has been disclosed to date, the
service looks to be leaning toward picking a design that will feature
less range and higher performance than had originally been expected,
that will have a unit price at the top of earlier projected price
ranges, as The War Zonehas previously explored in detail.
In terms of cost, specifically, Secretary of the Air Force Frank Kendall has said that each of the initial batch of CCAs will cost between one-quarter and one-third
of the unit price of an F-35 stealth fighter. This would be between
around $20.5 and $27.5 million, based on publicly available information.
"Range
and speed is going to size the platform for you. It's physics. ... the
size of that platform is going to have a cost associated with it," David
Alexander, president of General Atomics Aeronautical Systems, said at a
panel discussion at this year's AFA War Symposium on February 13. “But
that's not the whole story."
Alexander explained that, at least
from General Atomics' perspective, an essential part of the Increment
One CCA development process has been to strip out all sorts of things
associated with manned operation from the design, both on the aircraft
and in terms of support requirements. This, in turn, opens up new trade
space for how to meet the Air Force's desired capability requirements,
while still keeping costs low.
Robert
Winkler, the vice president of Corporate Development and National
Security Programs at drone maker Kratos, made similar points while
speaking alongside Alexander. Kratos is not among the five companies
currently on contract to develop CCA designs under Increment One, but
the company is vying to participate in Increment Two.
“What
we're missing, though, is controlling the cost. And so if we want to
have a reasonably costed aircraft, we can’t go with exquisite sensors.
But we want that same capability," Winkler said. "So we have to figure
out a way to bring the sensor costs down, maybe give up a little bit of
performance, but bring it up from the level that you would get from a
completely expandable weapon.”
“We know how to build manned
aircraft. And we know how to build unmanned aircraft. We got to make
sure that we're building for the right thing," Winkler continued. "So if
you tried to build a CCA like a manned aircraft, it's gonna cost like a
manned aircraft."
Winkler specifically cited the case of the MQ-25 Stingray
carrier-based tanker drone that Boeing is developing for the U.S. Navy
as an example of what to avoid, saying that its unit cost is "about
eight million dollars less than a KC-46" crewed aerial refueling tanker. The Navy currently projects the average unit for the 76 MQ-25s it plans to buy to be around $150 million, according to the service's budget documents. In its budget request for the 2024 Fiscal Year, the Air Force pegged the unit price of a KC-46A at just over $163 million.
Beyond
the design of the Increment One CCAs, new details about the actual
degree of autonomy that these drones are expected to have, or lack
thereof, emerged last week.
“The hardest part is the autonomy
piece. ... the more complex the autonomy that you expect the system and
platform increment to perform, the harder it is," Andrew Hunter,
assistant secretary of the Air Force for Acquisition, Technology, and
Logistics, said at a media roundtable that The War Zone and
others attended on the sidelines of the 2024 AFA Warfare Symposium. "I
will say we have a high degree of confidence that we can deliver useful
autonomy in increment one."
"We would not be proceeding at the
pace that we are … if we didn't believe that we would be able to deliver
useful autonomy in the same timeframe as we’re fielding that air
vehicle," Hunter continued. "But it will be more limited than I think
what you'll see down the road. Autonomy will grow … more capable over
time.”
The Air Force has also put a heavy emphasis on open
architectures and mission systems, which could lead to significant
changes to the overall capabilities of the Increment One CCAs as time
goes on. The service, in cooperation with industry, has already been
making advancements in its ability to rapidly train and retrain
autonomous algorithms in entirely digital environments to help speed up
the development and implementation of new functionality, as you can
learn more about here.
"I
think it's really key to moving forward, especially with autonomy and
AI [artificial intelligence] that ... we want to bring forward. .... the
key to that is going to be open mission systems, open architecture. And
that includes command and control. And that also includes the sensor
system," General Atomics' Alexander said at the panel discussion last
week. "If you bring a new capability on and you have to go through the
whole air worthiness cycle every time you go through it, you're gonna
fail, but if you can bring new capability and new skills quick, without
going through an airworthiness cycle every time, that's when you're
going to really grow your autonomy, your AI, over time."
In
Alexander's opinion, “we're not that far away from the autonomy of half
a dozen or a dozen CCAs going down range first on their own” using mesh networks, “talking to each other” about “who's going to shoot that target" at a rate of "50 times a second."
The General Atomics executive did stress that a human would be in the loop
in these contexts for the foreseeable future, but cited demands for
higher-level crewed-uncrewed teaming as a major potential stumbling
block to implementing autonomous capabilities. He also warned against
getting overly “bogged down in the safety process” in autonomy
development. The benefits of the ability of highly autonomous uncrewed
aircraft to work through heavily-defined decision cycles far faster than
human pilots, and to perform tasks within a completely different risk
calculus, is something The War Zone has explored in detail in the past.
Whatever
the final requirements for the Increment One CCAs in terms of the air
vehicle design and their mission systems, including their autonomous
capabilities, turn out to be, this can only have an impact on the unit
cost of the drones.
“I think we got to be careful with low cost.
... [CCA] needs to be attrition tolerant, attritable … [but] you gotta
make sure that you're not producing a lot of something that will fail,
because nobody will want that, as well," General Atomics' Alexander said
last week. Attritable, a term the Air Force has been trying to move away from,
can be very generally defined as a system that is cheap enough that
commanders would be willing to lose them in higher-risk scenarios, but
would still have relevant capabilities to perform those missions.
"You
have to get the reliability up," he added. "And you have to get...
preventative maintenance and scheduled maintenance down and out … And so
I think we've got to keep an eye on the big picture as far as cost
goes. And there's a balance."
At
another panel discussion at the AFA Warfare Symposium last week, Air
Force Maj. Gen. R. Scott Jobe, director of Force Design, Integration,
and Wargaming and deputy chief of Staff for Air Force Futures, pointed
out that the service is looking at the CCA cost in ways beyond the
individual price of each drone, too.
“The CCA kind of represents a
whole lot of different capabilities that you can explore [for]
achieving and closing those kill chains … [and] you can potentially do
it in a much more cost-effective way [in terms of] cost per effect,"
Jobe said. “And so then you can have that discussion … on making those
trades, trades in airspeed and altitude, … what kinds of avionics or
sensors it has on it, or doesn’t… I mean, you could conceivably have a
fairly simple flying tracker that fires cruise missiles kind of thing
that doesn’t have a whole lot of advanced systems on it.”
He
further highlighted how CCAs could lead to different kinds of cost
savings because there won't need to be anyone in the cockpit. The Air
Force continues to face a serious shortage of pilots despite years of exploring ways to improve the training pipeline
and otherwise mitigate this shortfall. As already noted, CCAs will
still require some level of human interaction and the Air Force has no
plans to stop using crewed aircraft any time soon. At the same time,
personnel requirements are expected to be lower for CCAs than they would
be for traditional flying units within the Air Force.
At
the media roundtable last week, Assistant Secretary of the Air Force
Hunter added that there could also potentially be a very different set
of requirements overall for the Increment Two CCAs. He further stressed
that the process of narrowing down those requirements hasn't even begun.
The Air Force has said in the past that future tranches of CCAs could
be radically different in both form and function from those acquired in Increment One. The second tranche of CCAs could therefore have substantially different unit prices.
"I
think the [cost] spectrum opens up a little bit when we get into
increment two," Air Force Brig. Gen. Jason Voorheis, the Air Force's
program executive officer for Fighters and Advanced Aircraft, said at a
panel talk at the AFA Warfare Symposium last week.
Voorheis also
talked about the value of ensuring “these assets have the most flexible
and modular characteristics and design” so that they can perform most
effectively within larger families of future systems and provide for
future adaptability in roles and missions.
"Speed-To-Ramp" And Iterative Development
For
some time now, "affordable mass" has been the most regularly cited
central driver behind the CCA program. This is a concept centered on the
need to find lower-cost options to help meet demands for large volumes
of combat capacity in a future high-end conflict, such as one in the
Pacific against China, as you can read more about here.
A
corollary has now emerged in the context of CCA when it comes to
actually acquiring this mass, which is currently being referred to as
"speed-to-ramp." This is all about not just accelerating the development
of the drones, but of getting them into large-scale production quickly.
"Our focus has been speed-to-ramp," Assistant Secretary Hunter explained at the roundtable last week. "So
we've focused on things that we believe we understand very well and
that industry understands very well how to deliver that capability on
the accelerated timeframe that we've established for Increment One.”
Speaking
at the panel talk at last week's AFA Warfare Symposium, Brig. Gen.
Voorheis described Increment One's progress from the initial concept
through the refinement of requirements to the awarding of actual
contracts to build “production representative test articles” in the
space of around two years as having already shown a "pretty phenomenal
pace."
Voorheis also highlighted that the Air Force owns the open
architectures for both mission systems and autonomous capabilities that
will go into the CCAs. The service expects this to help expand the
available potential industrial base, including smaller companies, by
preventing any single firm from developing a so-called "vendor lock" on
key underlying elements of the program. Secretary of the Air Force
Kendall has been particularly outspoken about how similar issues have negatively impacted the F-35 program over the years.
The
Air Force, as well as its industry partners, also sees iterative CCA
development cycles as being intrinsically linked to realizing
accelerated production timelines.
“It's an iterative process with
industry... we really narrowed in on what is Increment One going to do.
We talked a lot to industry. What can you really deliver? … this is our
timeframe, when we want to get into production. This is our timeframe
when we want to have fielded capability," Assistant Secretary Hunter
said last week. "So industry gave us a lot of feedback and said, if
that's what you're looking for, these are the things we think you can
do."
"We need to make sure that those first prototypes we get to
our warfighters are operationally relevant. We need to start with the
end in mind, which is we need to figure out how to make potentially
1000s of the aircraft, and to do it very efficiently and quickly," Tom
Jones, president of Northrop Grumman Aeronautics Systems, said at a
panel discussion at this year's AFA War Symposium. "We're pioneering new
ways to get affordable mass out on very short timeframes. That is an
exciting prospect."
At the panel talk on February 13, Northrop
Grumman's Jones specifically touted digital engineering as being key to
how his company expects to be able to achieve the speed-to-ramp
objectives. He specifically cited how the use of this kind of
high-fidelity modeling and simulation can be used to iterate fast and
uncover problems before actual flight testing.
Air Force
Secretary Kendall very pointedly poured cold water on the potential
benefits of digital engineering last year, saying he felt it was "over-hyped"
and had failed to live up to the 'revolutionary' expectations of its
biggest advocates. He did still say that there was potential major
utility in these development tools.
Northrop Grumman's Jones did cite the B-21 Raider stealth bomber program, which has been described as a model development and acquisition effort,
as evidence in support of digital engineering. “If we can hold to a
schedule using digital engineering, digital manufacturing technology in
that environment, it holds great promise for helping accelerate progress
in the future,” he said, referring to the B-21 program staying largely
on track through the COVID-19 pandemic and the recent surge in inflation
globally.
Northrop Grumman did just recently announce
a major financial loss on the B-21, which it blamed primarily on
"macroeconomic disruptions" like higher-than-executed inflation. The
company has also said it does not expect to see a profit from building
these bombers in the near term. The program does otherwise seem to still be on track.
Jones
also touted the value of bringing smaller companies into the mix, "not
just … the innovation and agility that they bring, but to broaden the
defense industrial base, as well." He further warned not to
"underestimate the global supply chain implications of" the CCA program,
adding that Northrop Grumman has to source and physically move around
10 million parts every year just to support the production of dozens of central fuselages for F-35 fighters.
It
is worth noting here that the matter of the acquisition and
distribution of parts for the F-35, as well as the rest of the logistics
and sustainment chain for those jets, is uniquely complex, as you can
learn in this past War Zone feature. Still, the supply chain requirements for the production and operation of thousands of CCAs are expected to be substantial.
Speaking
at the same panel discussion alongside Jones, Mark Rettig, GE Aerospace
vice president and general manager of the Edison Works Business &
Technology Development division, also spoke about the value of smaller,
potentially more innovative partners and how "designing in this low-cost
environment" was a "novelty" for his company. He added that GE had made
a point of trying to avoid over-engineering and otherwise interfering
with the processes of an unnamed "low-cost provider" it has partnered
with to develop engines aimed at the CCA program.
“It's daunting, but I think it's doable," Northrop Grumman's Jones said of the Air Force's speed-to-ramp goals.
Operational Implications
The
scope and scale of the CCA program, with its goal of infusing at
minimum 1,000 new drones, and likely many more, into the Air Force
within the next decade, clearly looks set to have significant impacts on
how the service does business. Fielding and employing these uncrewed
aircraft could be equally transformational.
"As we're looking at
force design and campaign-level analysis, for wargames and other
activities, as you see, CCA is one of those exemplars of something
that's extraordinarily disruptive to the way we have traditionally done
things," Air Force Maj. Gen. R. Scott Jobe, director of Force Design,
Integration, and Wargaming and deputy chief of staff for Air Force
Futures, said during a panel discussion at the recent AFA Warfare
Symposium. “Everything from human-machine teaming to what skills that
the airman needs in the future, which is a lot of data analytics,
software programming at the tactical edge, that affects the human part
of our air forces and space forces," is set to change.
"CCA
is much broader than just aircraft. It is a whole host of capabilities
that it brings to the Air Force. … So it's really disruptive of multiple
areas," Jobe added. "There's a whole plethora of family of systems we
can envision in the future that dramatically change the way we do
business. How mission threats are closed or not closed can be affected
by autonomy [and] not just things that are in aircraft, but also
algorithms that work on fusing data, presenting options to battle
management [personnel] … trying to make complex decisions in complex
environments."
Jobe specifically highlighted how the CCA program
is driving new thinking about data sharing and data management, not just
in a tactical sense, but in how the Air Force processes and exploits
information from one mission to the next and learns lessons.
“Data
and data sharing … [is] another one of those disruptive areas that
would have taken us probably a very long time and the old way we used to
do things," he said. “That same operational data can be used for
training, briefing, debriefing, [and] planning. So all the people that
are involved in these missions now actually have discoverable data that
they can go and do analytic work on it."
That data “has context.
What was [sic] the rules of engagement? What was the commander's intent?
How much risk were you allowed to take? What are the objectives? What
was the weather like?" Jobe continued. "Those are very important
operational sets of data that we traditionally just haven’t collected,
and you have to do that if you really want to train … [autonomous
systems] in a virtual environment, actually expedite and do iteration."
This
is also relevant in the context mentioned earlier in this story about
how iterative development is impacting autonomous capabilities and how
that applies to the core CCA requirements. This data could be passed
back to Air Force research and development centers and contractors to
support work on future CCAs and other capabilities, as well as
potentially be used by programmers closer to the 'tactical edge' to have more immediate operational impacts.
“If
you had all of the last 30 years, with every large force exercise we’ve
ever conducted, and we had data tagged and curated, you could actually
go in and revisit and relearn those things in a way we've never been
able to do before," Maj. Gen. Jobe noted.
All of this
"presents a lot of dilemmas to the adversary, potential adversaries. So
now you don't exactly know the scheme of maneuver. [It] could be much
different in much different ways than we’ve traditionally done it,"
according to Jobe. "So it presents a lot of options for tactical
maneuvering and allocation firepower that we just haven't been able to
do before because of the kind of” risk analysis and force packaging that
the Air Force has had to do in the past.
CCA's potential to
transform the Air Force isn't just about how the drones will perform in
combat, and how that will impact the Air Force's tactics, techniques,
and procedures, either. This new fleet of uncrewed aircraft will need
places to operate from, and accompanying support, on the ground. This,
in turn, could look very different from what is needed to support crewed
combat aircraft operations, and may need to if the overall concepts of
operations are to be successful.
“If you think about the INDOPACOM [the U.S. Indo-Pacific Command area of responsibility], the really big distances out there,
you need aircraft that you can ferry around. And if you don't, you're
getting a big logistics tail just to move between the different bases,
right?" Northrop Grumman's Tom Jones said at the panel talk last week.
"So I think you'll actually see as you get into this that there's
potentially trade points as you trade off range for additional logistics
tail for moving things around that needs to be balanced as you look at
what the right solution has to meet the requirements."
In recent years, the Air Force has been very actively developing and refining new concepts of operations centered on future distributed and expeditionary operations
with a particular eye toward future operations in the Pacific. What the
service is currently calling Agile Combat Employment (ACE), a concept
based around the ability to deploy and redeploy in unpredictable ways to
various forward locations, including remote and austere sites, is a
major centerpiece of these efforts. The War Zonehas highlighted in the past
how CCAs could present distinct benefits in this larger operational
context, especially if they can make use of shorter and/or less improved
runways, or are entirely runway independent, and can be more flexibly positioned in forward areas.
“The
other important part is, you know, designing a platform that doesn't
need a lot of scheduled maintenance. If you have that in mind, you can
set that up in the beginning," General Atomics' Alexander said at that
same panel talk alongside Jones, adding that it might be possible to
develop certain components to last the lifecycle of the drone.
Then
there are questions about "How do you do fueling? How do you do weapons
loading? All these things that need to be considered ahead of time, so
that you don't get there and then realize you need all this equipment,
the people, down range," Alexander added, stressing the need for a
smaller footprint focus for operating CCAs. He also highlighted a need
to rethink the “minimum set of equipment and a minimum set of scheduled
maintenance” required to support these future drones.
“People
[have] got to start getting comfortable with aircraft being flown by
autonomous capabilities, to include [in] our national airspace, which is
going to be a huge challenge for us. … that is not something that's
happening anytime soon," Maj. Gen. Jobe said at the conclusion of his
panel talk at the AFA Warfare Symposium last week, adding that he felt a
“cultural wind” in this regard is already blowing.
"Some would
say, 'I hate looking at pilots and tell[ing] them I don't want them
flying airplanes' ... I would say I want to keep them alive," he
continued. This is a "capability that potentially could threaten pilots
flying aircraft in [the] future” but "we owe it to the nation, we owe it
to the country, to make sure we deliver the best capability and we can
actually fight and win America’s wars."
Altogether, Air Force
officials and industry representatives seem to agree that the CCA
program looks set to have significant impacts on the Air Force beyond
just the introduction of the drones themselves and could change the
entire face of the service.
The Pentagon will look to develop new artificial intelligence-guided planes, offering two contracts that several private companies have been competing to obtain.
The
Collaborative Combat Aircraft (CCA) project is part of a $6 billion
program that will add at least 1,000 new drones to the U.S. Air Force.
These drones would deploy alongside human-piloted jets and provide cover
for them, acting as escorts with full weapons capabilities that could
also act as scouts or communications hubs, The Wall Street Journal reported.
Boeing,
Lockheed Martin, Northrop Grumman, General Atomics and Anduril
Industries have all taken up the challenge. General Atomics supplied the
Reaper and Predator drones the U.S. has deployed in numerous campaigns
in the Middle East, and Anduril is a newcomer to the field, founded in
2017 by inventor Palmer Luckey, an entrepreneur who founded Oculus VR.
Fox
News Digital reached out to some of the companies pursuing the CCA
contracts, but they either did not respond or declined to comment.
Boeing is the only company
that has shown off its entrant, known as the Ghost Bat. It's between 20
and 30 feet in length and is able to fly just below the speed of sound
and travel more than 2,000 nautical miles.
The plane is designed
to work with existing military aircraft and "complement and extend
airborne missions," according to an overview on Boeing’s website. Other
features of the plane include "tactical early warning" and other
intelligence, surveillance and reconnaissance capabilities, but the
highlight, according to the manufacturer, is the "low-cost design."
Cost-cutting is one element of AI that appeals to the Pentagon in pursuing this project.
Deputy Secretary of Defense Kathleen Hicks
in August 2023 said deployed AI-enabled autonomous vehicles would
provide "small, smart, cheap and many" expendable units to the U.S.
military, helping overhaul the "too-slow shift of U.S. military
innovation."
Anduril, for its part,
has showcased at least one AI-powered drone, known as the Roadrunner, a
jet-powered combat drone that uses AI navigation. Anduril CSO Christian
Brose hailed it as a "very low-cost, very high quantity, increasingly
sophisticated and advanced aerial threat" in an interview with Wired.
Anduril
has not indicated if the Roadrunner will serve as its entry for the CCA
pitch, but it does showcase the potential of what the company can
produce — a reusable, vertical take-off and landing module with twin
turbojet engines and "modular payload configurations" and loitering
capabilities. The company also promotes a "high-explosive interceptor
variant" on its website.
The variant, called Roadrunner-M, "can
rapidly launch, identify, intercept and destroy a wide variety of aerial
threats or be safely recovered and relaunched at near-zero cost."
General
Atomics even a year ago actively promoted its CCA "ecosystem" with the
showcase of its Avenger Unmanned Aircraft System paired with "digital
twin" aircraft to "autonomously conduct live, virtual and constructive
multi-object collaborative combat missions."
The company revealed
it had held tests as early as late 2022, potentially showing the edge
the company could have, aside from its already healthy relationship with
the Pentagon.
"The
flights demonstrate the company’s commitment to maturing its CCA
ecosystem for Autonomous Collaborative Platform (ACP) UAS using
Artificial Intelligence (AI) and Machine Learning (ML),"
General Atomics wrote of the tests. "This provides a new and innovative
tool for next-generation military platforms to make decisions under
dynamic and uncertain real-world conditions."
"The concepts
demonstrated by these flights set the standard for operationally
relevant mission systems capabilities on CCA platforms," General
Atomics’ Senior Director of Advanced Programs Michael Atwood, said.
"The
combination of airborne high-performance computing, sensor fusion,
human-machine teaming and AI pilots making decisions at the speed of
relevance shows how quickly GA-ASI’s capabilities are maturing as we
move to operationalize autonomy for CCAs," Atwood added.
Lockheed Martin
has exhibited the ability to integrate AI into its planes, taking its
VISTA X-62A training plane and updating it with AI operating systems
that piloted the craft for 17 hours in early 2023.
The
U.S. Air Force Test Pilot School uses the VISTA X-62A at its Edwards
Air Force Base in California, where the faculty has already praised the
increased potential to rapidly evolve air tactics and combat
capabilities.
"VISTA will allow us to parallelize the development
and test of cutting-edge artificial intelligence techniques with new
uncrewed vehicle designs," M. Christopher Cotting, U.S. Air Force Test
Pilot School director of research, said in a press release on Lockheed
Martin’s website.
"This
approach, combined with focused testing on new vehicle systems as they
are produced, will rapidly mature autonomy for uncrewed platforms and
allow us to deliver tactically relevant capability to our warfighter."
Northrop Grumman has not indicated or displayed what potential AI CCA unit it could submit.
The Pentagon did not respond to a Fox News Digital request for comment by time of publication.
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